HS CODE 44029000Direct Indonesian Manufacturer • FOB Tanjung Emas & Tanjung Perak • Worldwide FCL Ocean Freight
CB
CHARCOALBRO
Indonesia Coconut Briquettes
Manufacturing & QC

Industrial Quality Control From Raw Shell To Loaded Container

Our production facilities in Central and East Java operate under strict manufacturing standards. Every single pallet is sampled, drop-tested, and moisture-verified before container stuffing.

STAGE 01 • RAW MATERIAL SELECTION

Only 100% Mature Coconut Shells

Immature coconuts contain excessive fiber that produces black ash and smoke. We strictly source mature coconut shells from Sumatra and East Java plantations. All raw charcoal is sorted to eliminate dirt, sand, and coconut husk fibers before processing.

Standard Operating Procedure:
• Moisture check on raw shell (< 15%)
• Magnetic separator for foreign metal debris
• Vibrating rotary screen sifter for soil separation
STAGE 02 • ULTRA-FINE CRUSHING

80-Mesh Micronized Powder

Raw charcoal is pulverized through industrial hammer mills and passed through an 80-mesh fine screen. Finer charcoal particles bond seamlessly with minimal food-grade tapioca starch (max 2.5-3%), resulting in high-density cubes that burn slower and never spark.

Standard Operating Procedure:
• Particle consistency: 80-100 mesh screen
• Food-grade tapioca binder (zero chemical resin)
• 45-minute horizontal ribbon mixing cycle
STAGE 03 • HIGH-PRESSURE EXTRUSION

Double-Screw Hydraulic Compaction

Our continuous extrusion lines compress the paste under extreme hydraulic pressure twice. This eliminates internal microscopic air pockets, resulting in solid briquettes with sharp edges that resist breakage during shipping.

Standard Operating Procedure:
• Density measurement: > 1.35 g/cm³
• Pneumatic precision multi-blade cutting
• Dimensional tolerance: ±0.5 mm
STAGE 04 • CONTINUOUS OVEN DRYING

48 Hours at Steady 80°C

Unlike small backyard producers who sun-dry briquettes (leading to mold and uneven moisture), our briquettes spend two full days inside closed industrial circulation ovens. This drives moisture strictly below 5%, eliminating ignition delay and smoke.

Standard Operating Procedure:
• Continuous digital temperature logging (75°C - 85°C)
• Moisture meter verification before exiting oven
• 6-hour cooling rack conditioning prior to packing

The 1.5-Meter Hard Concrete Drop Test

From every production hour, 10 random sample cubes are dropped three consecutive times onto a solid concrete slab from a height of 1.5 meters. If any cube cracks or chips beyond 2% mass loss, the entire batch is halted and re-processed.

Zero Breakage Guarantee
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Request 1 kg Free Sample — Direct Factory Container Pricing (18 - 26 MT)